When a forklift stops working, construction production will likely grind to a halt. Unfortunately, like any piece of hauling or construction machinery, components on a forklift may eventually break down. The following forklift starter guide lists the most common reasons why these machines stall-out and what to do about the issues. 

Why Forklifts Fail to Start

1. Emergency & Warning Alerts

Most forklifts are equipped with an emergency stop button to help prevent accidents and property damage. If the button was pushed during prior usage, it might need to be deactivated to get the forklift to start again. Check the dashboard for any warning alerts. The equipment user’s manual will let you know what the alert means and how to address it.

2. Faulty Starter

When a forklift has a faulty starter, there could be issues with a number of components such as damaged or worn teeth on the flywheel ring gear. A bad starter drive or old spark plugs and air filters could also be culprits. A professional mechanic who specializes in forklifts is your best resource to pinpoint why the starter isn’t working and to make the necessary repairs.

3. Bad Battery

If you turn the forklift ignition and you get a clicking noise in response, you’re likely dealing with a battery problem. The battery cables may not be properly connected, which reduces the required amount of charge needed to start the forklift. If recharging the battery doesn’t work, it might be time for a replacement.

4. Cold Weather

When the temperature drops, a forklift’s battery may feel the brunt of this impact. Whether it’s gas, electric, diesel, or propane-powered, cold air can cause the battery’s electrolyte to thicken, reducing power output.

To prevent this, avoid keeping forklifts in environments that are exposed to the elements. Store them under a temperature-controlled shelter. Keep the forklift’s fuel tank full, so condensation doesn’t build up in the reservoir. Too much moisture can cause the forklift starter to stop working. 

If your forklift is not operating properly, call the experts at Eubanks Auto Electric, Inc. This company has served the Four-State area since 1965 and specializes in forklift starter and alternator repair and replacement. Farmers, ranchers, construction companies, equipment rental companies, and mechanics call on their extensive inventory for parts for their forklifts, tractors, trucks, and other heavy machinery. Call (903) 667-2081 to speak with a helpful staff member, or visit their website for additional information. For your convenience, the company serves Northeast Texas, including De Kalb, Texarkana, Mount Pleasant, New Boston, Hooks, and Clarksville.