From food packaging to medical tools, thermoforming is a manufacturing technique that can serve all industries. Through this process, heat is applied to plastic sheets to make them pliable. This material is then shaped within a custom mold, where it becomes rigid to form a uniform product. If you’re looking for a fabrication technique that can improve your company’s design and production processes, here are a few reasons to consider it.

4 Benefits of Thermoforming

1. Versatile Application

In addition to supporting tooling needs in virtually every industry, thermoforming equipment can be adapted to work with many different materials—including ABS, PVC, HDPE, polycarbonate, and other professional plastics. Processes can also be refined to create plastic products with varying thicknesses, textures, and colors.

2. Rapid Production

Thermoforming equipment is designed to support quick heating and continuous production, which in turn, can help shorten turnaround times and allow for low-volume orders. If you’re still in the design phase, molds can be interchanged with ease to enable rapid prototyping.

3. Precise Results

Combining air and pressure within a vacuum, thermoforming exerts a careful balance of force that ensures flawless results. Unlike with other plastic fabrication techniques—such as injection molding—thermoformed products deliver a flawless finish that is free of marks, burrs, and scratches. The plastic is also formed so smoothly that all surfaces will remain non-porous.

4. Cost Reduction

Thermoforming is prized for its ability to minimize manufacturing costs on many different levels. For example, the speed and ease of production make it easy for teams to adjust prototypes without wasting valuable time or materials in the process.

Due to it’s lower energy and pressure requirements, thermoforming is also a much more affordable manufacturing technique than injection, rotational, or blow molding.

Enjoying the benefits of thermoforming has never been easier thanks to the seamless services delivered by Faro Industries. Based in Rochester, NY, this plastic fabrication shop is equipped with industrial-grade thermoforming equipment that can support the diverse production needs of any industry. To learn more about their fabrication and packaging solutions, visit this custom plastic company online, or call (585) 647-6000.