Welding is a necessary process for heating metal components to join them together or make them easier to work with for various projects and repairs. The process can be dangerous for someone not well-versed in safety procedures and proper handling, leading to hazards and accidents. Here are the five major incidents that can occur.

Common Welding Hazards

1. Arc Eye

Arc eye, also known as “welder’s eye”, is a flash burn that happens when operators are exposed to UV light from welding torches. It is essentially sunburn on the eyes and consists of inflammation of the cornea. Symptoms may not be obvious for hours and consist of red, watering, and painful eyes. Arc eye also can make workers sensitive to light for a day or so. A medical professional can prescribe drops to relieve pain.

2. Burns

Welding temperatures are high and sparking does occur. Burn risks increase when welders are not outfitted in the proper safety gear. The intense heat can burn through certain materials and even melt synthetic fabrics such as polyester and rayon. Wearing leather or flame-resistant cotton will block the heat from touching skin.

3. Fire

Welding arcs consist of very high temperatures and can lead to fire or explosions if not handled properly. The arc itself can reach temperatures as high as 10,000 degrees Fahrenheit, but the real risk is the sparks that can fly 35 feet in any direction. If a spark reaches a flammable substance such as gas, paint, paper, or wood, a fire can ignite.

4. Fumes

Welding produces fumes and gases that, when inhaled, can be toxic, especially since fumes contain complex metal oxide compounds. If workers are not in a properly ventilated area, breathing can become difficult and other side effects can present from excessive fumes and noxious gases. Prolonged exposure can lead to lung issues, ulcers, and even nerve damage.

5. Electric Shock

One of the more serious injuries to watch for in welding is electric shock. Whether the operator is shocked directly or falls after suffering from an electrical charge, the result can be devastating. Electric shock happens when welders touch two metal components that have voltage, essentially adding their own body to the current. Touching electrodes or any metal parts of the electrode with skin or clothing is dangerous, as is making contact with wet hands or tools.

Brady’s Welding Specialties in Tacoma, WA has provided professional welding services for more than 40 years. Their technicians are properly trained in current safety standards and procedures to ensure successful projects and repairs every time. The family-owned welding company focuses on quality results and honest customer care for projects large and small. They also offer mobile welding for large or cumbersome jobs that cannot be brought to their shop. To learn more, call (253) 475-4608 or visit them online today.