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Automation, which is also sometimes referred to as “lights-out” manufacturing, is a controversial subject for workers around the country. Fear of job loss is a valid concern, but when it comes to the precision machining industry, this solution may not always be the answer to better product creation. Check out a few facts below about lights-out manufacturing, and what it means for the modern worker.

Understanding Lights-Out Manufacturing

Automation is essentially the replacement of workers with machines. The overall goal is to perform work with increased efficiency while also cutting costs related to labor and other associated expenses. Many workers look down on automation out of fear that it will deprive them of their livelihoods. In some situations, this is true, and with technology on the rise there’s no doubt that automation will continue to play a significant role in years to come.

Its Main Applications

machiningSome industries are better suited to lights-out manufacturing than others. For instance, the automotive industry has been a huge proponent of automation for some time. Small gadget manufacturing (such as phone makers) can also utilize automation in many processes. In some situations, automation is actually seen as a good thing, as it prevents human workers from being in dangerous situations.

Variables Must Be Considered

While lights-out manufacturing does have its upsides, numerous variables make it less than ideal in terms of precision machining. Even the materials used during a process can have an impact on the efficiency of lights-out procedures. Everything from the softness or hardness of materials to the accepted tolerance of finished product parameters must be considered; in some instances of harder materials and a lower tolerance, automation could actually cost shop owners in the long run instead of saving money.

 

For more than 70 years, R. A. Heller Co. has been providing the Cincinnati area with essential services related to machining, and they k now the value of having a person behind their machinery. Call (513) 771-6100 today to learn more about what makes this machine shop stand out from the pack. You can also visit them online to access the full range of services, which includes everything from precision grinding to piston rod repair.

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